This GE 4136J53-G01 board monitors and limits press tonnage during operation. It prevents overload conditions that could damage machinery or tooling. This press limiter board ensures safe stamping press operation within rated capacities.
Technical Specifications
The GE 4136J53-G01 measures 195 mm in length. Its width reaches 25 mm with a height of 150 mm. This press limiter board weighs approximately 0.38 kilograms. A single PCB assembly holds all monitoring and protection components.
| Parameter | Specification |
|---|---|
| Brand | GE |
| Full Model | GE 4136J53-G01 |
| Analog Inputs | 2 strain gauge channels |
| Setpoint Range | 0-100% of press capacity |
| Response Time | 5 ms typical |
| Output Relays | 2 Form-C relays |
| Relay Contact Rating | 5A at 240V AC |
| Trip Accuracy | ±2% of setpoint |
| Hysteresis | Adjustable 2-10% |
| Power Supply | 115V AC or 24V DC |
| Power Dissipation | 4 W maximum |
Design and Energy Storage
This unit stores minimal energy in small filter capacitors. Each strain gauge input includes bridge excitation and amplification. The board compares real-time readings against user setpoints. Surface-mount technology boosts reliability in industrial environments. Furthermore, this press limiter board has LED indicators for power and trip status.
Installation and Connectivity
You can mount this board inside a press control panel. It connects to strain gauges via shielded twisted-pair cables. Output relays interface with the press stop circuit. Consequently, you complete the installation within a few minutes. Finally, potentiometers adjust the trip setpoint and hysteresis levels.
Performance and Protection Features
This unit consumes only 4 watts during normal operation. Its 5 ms response time stops the press before overload damage occurs. Thus, you get reliable protection for expensive dies and tooling. The board monitors both peak tonnage and rate of loading. This device also includes a manual reset after trip conditions clear.
Typical Applications
Use this press limiter board for stamping press overload protection. It also excels at hydraulic press force monitoring tasks. Many plants select this unit for forging and forming applications. The compact board design saves valuable panel space effectively. Finally, adjustable setpoints allow optimization for different tooling sets.
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