WOODWARD ESAYGEN-3000 Controller

Overview

The WOODWARD ESAYGEN-3000 simplifies complex power system control and management. This advanced controller integrates multiple functions into one platform, streamlining design and enhancing system flexibility. It is ideal for small-scale microgrid integration and large-scale energy setups. Featuring powerful configuration, simulation, and emulation tools, this controller reduces time and resource consumption during commissioning. With its robust design, flexibility, and scalability, the ESAYGEN-3000 ensures reliable performance in demanding applications.

Key Features

Multi-function Integration: Combines synchronization, protection, AVR, configurable PIDs, genset automation, load, and power factor control in a single device.
Microgrid and Large-scale System Integration: Seamlessly integrates small-scale microgrids and enhances large-scale systems with easYi functionality.
On-site Configurability: Reduces custom software requirements, speeding up installation and troubleshooting.
Remote Monitoring: Provides secure cloud interfacing for easy remote monitoring and control, improving system response time.
Drop-in Replacement: Acts as a drop-in replacement for legacy systems, minimizing upgrade time and simplifying the transition process.

Technical Specifications

Specification	Details
Model	WOODWARD ESAYGEN-3000
Function	Power system control and integration
Controller Functions	Synchronization, protection, AVR, PID control, genset automation, load and power factor control
Remote Monitoring	Secure cloud-based monitoring and control
Compatibility	Compatible with most PLCs, including legacy systems
Energy Source Integration	Supports photovoltaic, battery, and genset integration
Accuracy	Class I RMS power sensing
Environmental Protection	Conformal coating and galvanic isolation for harsh environments
Communication Redundancy	Multi-mastering and redundant communication for failover
Communication Standard	Modbus TCP/IP, IEC 61850
Battery Management	Supports advanced genset paralleling and power management
Control Standards	Globally standardized with customizable languages
Dimensions	Compact, customizable design for diverse applications
Weight	Approx. 2.5 kg
Power Supply	24 VDC ±20%
Input Voltage Range	85-265 VAC
Temperature Range	-40°C to +70°C

Key Benefits

Simplified Integration and Design

The WOODWARD ESAYGEN-3000 reduces design complexity by integrating multiple functions into a single controller. It streamlines the process of commissioning and configuring power systems, making it easier to handle complex setups like microgrids and hybrid energy systems. With the easYi functionality, users can simplify and standardize switchboard layouts, adapting to a variety of applications.

Time and Resource Savings

The ESAYGEN-3000 minimizes delays by offering on-site configurability and online updates. Remote troubleshooting, through secure cloud interfaces, further speeds up issue resolution. This reduces the need for custom software development and simplifies operations during both installation and maintenance phases. Additionally, its compatibility with existing systems minimizes upgrade efforts.

Enhanced Reliability and Durability

The WOODWARD ESAYGEN-3000 ensures uninterrupted operation with robust features such as multi-mastering, redundant communication, and automatic controller failover. These features ensure seamless transfer of control to the backup controller, preventing downtime and eliminating single points of failure. Furthermore, the device’s design includes advanced asset protection for engines, generators, and utility grids, which ensures long-term durability in even the harshest environments.

Cost Reduction Over Time

The ESAYGEN-3000 reduces long-term operational costs by integrating logic and analog management, eliminating the need for external PLC modules. The controller’s globally supported control standards ensure widespread availability of spare parts and reduce replacement costs. Its reliable performance also reduces the need for frequent repairs or replacements, enhancing lifecycle savings.

Expanded Application Possibilities

The WOODWARD ESAYGEN-3000 supports flexible and customizable operation sequences, allowing users to adapt it to specific needs. It functions with all speed governors and voltage regulators, making it ideal for complex power systems. Additionally, the controller integrates seamlessly with Photovoltaic, Battery, and Genset systems, enhancing microgrid integration.

Why Choose the WOODWARD ESAYGEN-3000?

The WOODWARD ESAYGEN-3000 is designed to optimize system performance, enhance reliability, and reduce operational costs. With its ease of integration, robust design, and industry-leading features, it offers unmatched performance for power system management. Whether you’re managing a small microgrid or a large-scale energy setup, this controller ensures reliable, efficient, and cost-effective operation.